OUR SERVICE
On-site supplier risk assessment
$499.00
$350.00
To verify if your supplier legality and capable to produce your order.
-Factory registration detail
-Factory history,
-Manpower and faclilities
-Quality control system...etc
Assessment base on :
-Risk management ISO 31000
-Social Accountability - SA8000
-Quality management system - ISO 9001:2008
-Factory registration detail
-Factory history,
-Manpower and faclilities
-Quality control system...etc
Assessment base on :
-Risk management ISO 31000
-Social Accountability - SA8000
-Quality management system - ISO 9001:2008
Quality Inspection (IPC/DUPRO/FRI/PSI)
$299.00
$220.00
Inspect your product to ensure meet quality specification in the phase of :
Initial production check, During Production check, Final Random Inspection, pre-shipment inspection.
-Package check, quantity check
-Visual check, function check and safety check
-Style, color, size and material check
-safety and reliability testing
Standard used during inspection:
-ISO standard relevant to your prodct category
- Client's checklist or quality specification
- Client's purchase order & master sample
- ISO2859 sampling plan
Initial production check, During Production check, Final Random Inspection, pre-shipment inspection.
-Package check, quantity check
-Visual check, function check and safety check
-Style, color, size and material check
-safety and reliability testing
Standard used during inspection:
-ISO standard relevant to your prodct category
- Client's checklist or quality specification
- Client's purchase order & master sample
- ISO2859 sampling plan
Container Loading Inspection
$250.00
$168.00
To on site witness the cargo loading at your supplier factory, warehouse or loading port.
The purpose:
1) make sure load right product with right quantity
2) make sure the loading process is safe to your product ( dirty, wet, smell...)
3) make sure your container sealed and the cargo inside won't be replaced.
The purpose:
1) make sure load right product with right quantity
2) make sure the loading process is safe to your product ( dirty, wet, smell...)
3) make sure your container sealed and the cargo inside won't be replaced.
Quality improvement by process optimization
$1,200.00
$999.00
- map business process
- assessment business process
- brainstorm for process risk
- Identify risk probability
- Prioritize risk
- identify root cause
- take corrective action & preventive action
- create control plan
- regular monitoring, measurement and analysis
- assessment business process
- brainstorm for process risk
- Identify risk probability
- Prioritize risk
- identify root cause
- take corrective action & preventive action
- create control plan
- regular monitoring, measurement and analysis
Problem solving --case base to avoid repeat problem, negotiable
$
500.00
1. identify problem
2. measure the problem
3. containment action
4. identify root cause
5. verify root cause
6. find corrective action
7. find preventive action
8. action validation
9. action standardization
10. case learning and sharing within organization
2. measure the problem
3. containment action
4. identify root cause
5. verify root cause
6. find corrective action
7. find preventive action
8. action validation
9. action standardization
10. case learning and sharing within organization
- Social Accountability Evaluation / Code of Conduct audit (COC)
- Factory Audit (FA)
- Sample Drawing
- Initial Production Check (IPC)
- During Production Check (DUPRO)
- Final Random Inspection (FRI)
- Container loading witness
1. Social Accountability Evaluation / Code of Conduct audit (COC)
SA8000 is globally applicable to all industries and provides a clear framework that ensures ethical responsibility. SA8000 evaluation is an important tool in developing a supplier or vendor Code of Conduct.
During a Social Accountability evaluation, we investigate and responds to work environment issues in regards to conformance and nonconformance with the SA8000 criteria. After an evaluation is complete, we provide a comprehensive report documenting each accountability requirement, with noticeable attention paid to areas in need of improvement.
Please contact us if you have any questions concerning our involvement with SA8000 and how we can customize a social accountability evaluation of your supplier network.
In general, we will check the following aspects for social compliance audit:
Child labor
Forced labor nondiscrimination
Nondiscrimination
Minimum wage
Overtime wage/hours
Social benefits
Safety and health
Dormitories
Protection of the environment
2. Factory Audit (Download Report)
It is important to verify that your supplier has the appropriate working condition, facilities, machinery, methods of a sufficiently high standard and a sound quality control system to meet the quality you demand. However, a manufacturer or importers, equally, need reassurance and advice on the capabilities of the current production. We will provide qualified auditor on site to perform the evaluation. We do everything necessary to make sure that your specifications are fully understood and that your quality control requirements are enforced. Part of the ISO 9000 standard and SA8000 standard will be used as the framework for evaluation.
In general, we will check the following aspects for a factory audit:
Factory's background
Manpower
Product capability
Machinery and equipment
Manufacturing procedures
Quality control system
Management capability
Environment
3. Drawing Samples from Supplier
Our inspectors can select a pre-determined number of samples from production at a factory and seal them, label & send them to laboratory for testing according to customer requirements.
4. Initial Production Check(IPC)
After the manufacturer has been chosen, we will undertake an inspection on every batch of all materials and components to be used for your product. In this IPC, material, components and the first few finished units are checked at the commencement of productions against your specification and approval sample. The IPC thus permits timely correction and improvement before the bulk of production is initiated. The IPC should be carried out when approximately 5% of the merchandise has been produced (minimum 50 pieces).any non-conformity is immediately reported so as to avoid delay in shipment.
In general, we will check the following aspects for IPC:
Evaluate the production capability and equipments in the factory
Check fty's quality control ability and executive status
Check the accuracy of production facilities and equipments
Audit production techniques and make sure the reasonable layout of fty QC person
Check the qty and quality of raw materials and main components that will be used in your products, foreseeing any possible problems to avoid them, verifying that your products spec are being met early
5. During Production Inspection (DUPRO)
The DUPRO provides the on-line inspection, our qualified inspectors will check that the corrections and improvements suggested during the IPC were implemented, examine the existing productions, advised the manufacturers of any further corrections or improvements to be made. The DUPRO should be carried out when 30-50% of the merchandise has been produced (minimum 50 pieces).
In general:
Evaluate the production status during the manufacturing process
Randomly inspect the finished samples on-site and compare them with your product spec
According to the evaluated status of finished and semi- finished samples, rearrange the QC layout in the fty
Evaluate the packing details and packing material
Check the accuracy of production equipments and disposal methods for defective goods
6. Final Random Inspection (FRI)
FRI takes place when the merchandise is 100% completed and at least 80% are well packed, marked and ready for shipment. Our inspectors randomly draw some samples from finished goods, based on statistical random sampling technique, commonly known as ANSI/ASQC Z1.4, MIL-STD-105E,BS6001,DIN40080,ISO2859 OR NFX06- 022, to verify that the finished shipping lots conform to your contract specifications.
In general:
Qty check
Style, color & material
Visual check(workmanship)
Function/safety check
Size specifications
Package details
Shipping mark
For final random inspection, we would like to suggest client to booking this inspection at least 3 days before loading so that if some quality problems were found by our inspector, clients will still have time to ask factory to re-work.
7. 100% Inspection(Full Inspection)
When the merchandise is 100% completed, we will check the quality of goods unit by unit, which covers product description, style & color, workmanship, quality, function, label, package, size measurement if available etc, to make sure 100% of the goods meet your specified quality requirement.
Note: for those products of high value or complicated internal structure, we suggest to take full inspection.
8. Container Loading Witness(CLW)
This service is offered at the manufacturer’s premises, warehouse or forwarder during containerization after our Finial Random Pre-shipment Inspection.
Before stuffing, our inspector will check products' information, qty, package, during the course of stuffing, our inspectors will keep closely look at the loading process, ensure that the export cartons are well arranged in the container with no risks of deformation, collapse, help manufacturer finish loading under correct and clear working clauses and working process.
In general:
Record the weather/arrival time of container/No./truck No.
Check the container is in good condition: no wet, oily, hole and no corrosion. Water the container to see any leakage just simulate the rainy day
Check the inner/outer condition to see if there is any damage/wet/hole/peculiar smell
Check the qty of goods loaded and record the condition of outer packaging(master cartons/pallets)
Randomly draw and open some cartons to verify that the goods meet with clients' specification
Supervise the whole loading process
Seal the container with the custom's seal and unique quality inspection's seal
Record the seal No. and departure time of container.